\ud83d\udca1The solution preparation system consists of a complete set of concentrate and dilute tanks, featuring 304\/316L sanitary-grade mirror-finished tanks. It handles the entire process\u2014from dissolving and concentrating materials to dilution and volume adjustment\u2014and is equipped with CIP cleaning capabilities. The system complies with cGMP standards and is suitable for the preparation of liquid formulations in the pharmaceutical, food, and biopharmaceutical industries.<\/p>\n
The solution preparation system consists of a concentrate tank and a dilute solution tank, and is used for dissolving, mixing, formulating, and adjusting the volume of liquid materials. The concentrate tank is used for initial preparation of high-concentration solutions, while the dilute solution tank is used for further dilution to the target concentration. The system is widely used in the pharmaceutical, biopharmaceutical, food and beverage, and fine chemicals industries.<\/p>\n
The material is fed into the tank through the feed port; the agitator provides mixing and shear forces, and the jacket can be circulated with steam or cooling water for temperature control. After a high-concentration solution is prepared in the concentrate tank, it is transferred via piping to the dilute tank, where a solvent is added to dilute it to the specified concentration. Once thoroughly mixed, the solution is discharged through the outlet to downstream filling or storage processes.<\/p>\n
\u2705 Stainless steel tank (SUS304\/316L, inner wall mirror-polished to Ra \u2264 0.4 \u03bcm)<\/p>\n
Pharmaceutical-grade stainless steel tanks with high-precision mirror polishing that leaves no blind spots, in compliance with clean production polishing standards.<\/p>\n
\u2705 Agitation system (paddle, anchor, or magnetic stirring)<\/p>\n
Conventional mechanical stirring and sealed magnetic stirring are available as options to meet various cleanroom and explosion-proof production requirements.<\/p>\n
\u2705 Jacket\/Coil (for heating or cooling)<\/p>\n
Hot and cold media are fed into the heat exchanger, enabling rapid temperature changes and maintaining a stable process temperature.<\/p>\n
\u2705 Insulation layer (polyurethane or rock wool)<\/p>\n
Minimize the impact of ambient temperature fluctuations and reduce energy consumption for heating and cooling.<\/p>\n
\u2705 Manholes, sight glasses, breather valves, level gauges<\/p>\n
For easy maintenance and inspection, the respirator prevents contamination by bacteria, and the liquid level is monitored in real time to track inventory.<\/p>\n
\u2705 Temperature sensor, pH meter (optional)<\/p>\n
Real-time online monitoring of physical and chemical parameters ensures that the pharmaceutical solutions meet the required specifications.<\/p>\n
\u2705 CIP Cleaning Ball<\/p>\n
360\u00b0 all-around spraying for online cleaning of the entire solution preparation pipeline and tank system.<\/p>\n
\u2705 Sanitary-grade design: No hard-to-reach areas, easy to clean, and compliant with cGMP and FDA requirements.<\/p>\n
The tank features smooth transitions with no dead corners where material can accumulate, meeting FDA acceptance standards for pharmaceutical exports.<\/p>\n
\u2705 Precise Temperature Control: The jacket features a large heat exchange surface area, which, combined with the automatic control system, achieves an accuracy of \u00b11\u00b0C.<\/p>\n
Automated temperature control prevents temperature fluctuations from affecting the quality of the pharmaceutical solution.<\/p>\n
\u2705 Multiple mixing modes: Select different impellers based on viscosity to achieve high mixing uniformity.<\/p>\n
Both high- and low-viscosity materials can be processed using the appropriate mixing configuration, ensuring thorough dissolution without clumping.<\/p>\n
\u2705 Modular configuration: Can be integrated with load cells, variable-frequency speed control, and online cleaning.<\/p>\n
Functional modules can be added or removed as needed to accommodate both semi-automatic and fully automatic production lines.<\/p>\n
\u2705 Complete range of sizes: 50L\u201320,000L; custom sizes available.<\/p>\n
The total solution preparation volume and port layout are customized to meet the specific requirements of the workshop site.<\/p>\n
\u2705 Pharmaceutical Manufacturing: Preparation of Water for Injection, Large-Volume Injections, and Oral Solutions<\/p>\n
Complete production of concentrated and diluted solutions for injections and oral liquids.<\/p>\n
\u2705 Bioengineering: Preparation of culture media, buffers, and purified water<\/p>\n
The aseptic ingredient preparation process prior to fermentation.<\/p>\n
\u2705 Food: Blending of beverage syrups, dairy products, and flavorings<\/p>\n
Production of beverages and dairy concentrates.<\/p>\n
\u2705 Chemical Industry: Formulation of fine chemicals and electronic chemicals<\/p>\n
Closed-system preparation of electronic reagents and fine chemical solutions.<\/p>\n
\u2705 Load Cells (Mettler Toledo)<\/p>\n
High-precision online weighing and feeding ensure accurate and controllable batching and metering.<\/p>\n
\u2705 Magnetic stirring (leak-free)<\/p>\n
No mechanical seals and zero leakage; suitable for aseptic and organic solvent applications.<\/p>\n
\u2705 Automatic Temperature Control System (PLC + Steam Valve)<\/p>\n
The system is program-controlled and automatically opens and closes the valves for the hot and cold media.<\/p>\n
\u2705 Online pH\/Conductivity Monitoring<\/p>\n
Real-time online monitoring of pharmaceutical solution parameters, with alerts for non-compliance.<\/p>\n
\u2705 Explosion-proof design (for organic solvents)<\/p>\n
Explosion-proof motor and electrical control system for the entire unit; specifically configured for Class A explosion-proof workshops.<\/p>\n