Heigu Tianfu (Chongqing) Intelligent Equipment Co., Ltd. supplied a 50L stainless steel stirred reactor to a research institution in Chongqing for use in new materials synthesis research. The equipment is equipped with a magnetically coupled seal, PID temperature control, and PLC data logging, meeting the requirements for high-precision experiments. Technical inquiries: 18758242867 / 19562136132.
50-Liter Stirring Reactor at a Research Institution in Chongqing—Supporting the Localization of New Materials R&D
I. Project Background
This research institute is primarily engaged in cutting-edge research in advanced materials, green technologies, and environmental science. When synthesizing new types of catalysts and polymer composites, the institute requires a reactor of moderate capacity that offers precise control and is safe and reliable. After comparing multiple options, the institute ultimately selected Heigu Tianfu (Chongqing) Intelligent Equipment Co., Ltd. as its equipment supplier.
II. Equipment Configuration and Technical Specifications
| Parameters | Configuration |
|---|---|
| Volume | 50 L (40 L usable capacity) |
| Material | 316L (food contact), 304 (jacket) |
| Inner Surface Polishing | Ra ≤ 0.4 μm |
| Heating Method | Jacketed electric heating/steam (optional) |
| Temperature Control Range | Room temperature to 250°C |
| Temperature Control Accuracy | ±0.5°C |
| Agitation Type | Anchor-type/Propeller-type/Turbine-type interchangeable (this project is equipped with a combination of twin screw blades and high-shear paddles) |
| Sealing Method | Magnetic Coupling Seal (Zero Leakage) |
| Explosion-proof rating | Ex d IIB T4 (Complete Electrical Control System) |
| Control System | PLC + 7-inch touchscreen, real-time data logging, USB export, and Modbus communication support |
| Safety Protection | Over-temperature alarm, overpressure rupture disc, motor overload protection |
III. Highlights of Customized Non-Standard Solutions
Given the high viscosity of the material, a custom double-screw agitator was designed and equipped with a bottom baffle to eliminate dead spots caused by vortices.
To complement the laboratory space and optimize the layout of the pipe connections, the control cabinet has been integrated into a mobile cart.
We provide IQ/OQ validation documents free of charge to assist research institutions in passing equipment acceptance inspections.
IV. Operational Results
Since the equipment was put into operation, multiple batches of catalyst synthesis experiments have been completed. User feedback indicates that temperature control is stable, data reproducibility is good, and the magnetic seal shows no leakage whatsoever. In particular, the mixing performance for high-viscosity materials is superior to that of the imported equipment previously used.
V. Introduction to Heigu Tianfu (Chongqing) Intelligent Equipment Co., Ltd.
Heigu Tianfu (Chongqing) Intelligent Equipment Co., Ltd. is a technology-based enterprise that integrates design, manufacturing, and service, and has been listed in Chongqing’s registry of technology-based enterprises. The company specializes in the production of biopharmaceutical equipment and sanitary-grade fluid equipment components. Its core products include:
Extraction and Concentration Series: Multifunctional extraction tanks, essential oil extractors, extraction and concentration units, low-temperature evaporators
Fermentation Culture Series: Bioreactors, chromatography columns, solution preparation tanks, rectification kettles, rectification columns
Complete Line Project: Complete sets of equipment for pharmaceutical and biofermentation engineering; production lines for fruit wine, fruit vinegar, concentrates, and oral solutions; machinery and equipment for cosmetics and other fine chemicals
The company operates its own factory spanning over 3,000 square meters and employs a team with more than 20 years of industry experience, providing end-to-end solutions ranging from process design, custom manufacturing, and equipment production to installation, commissioning, and validation services.
VI. Related Cases
A Pharmaceutical Company in Chongqing: Condenser (Solvent Recovery Rate: 96%)
A Technology Company in Sichuan: Rice Wine Fermentation Tanks
A Food Company in Guangzhou: Emulsification Tank + Blending Tank + Complete CIP Line (Energy-Saving 25%)
VII. Contact Us
Technical Support: 18758242867 / 19562136132
Website:hegutf.com
Address: Chongqing
Keywords: Agitated Reactors, Research Reactors, Magnetically Coupled Reactors, Custom-Made, Heigu Tianfu