Heigu Tianfu specializes in the production of shell-and-tube condensers with heat transfer areas ranging from 5 m² to 200 m² and made of 304/316L stainless steel. These units are suitable for pharmaceutical, chemical, and food industries, as well as for solvent recovery and exhaust gas condensation. We have custom-built 58 m³ and 38 m³ condensers for a pharmaceutical company in Chongqing, achieving a recovery rate of 961 TP3T. Technical inquiries: 18758242867 / 19562136132. Official website:hegutf.com。
Pharmaceutical Shell-and-Tube Condenser (Custom-Made) — Improves Solvent Recovery Rates and Meets Environmental Emission Standards
I. Product Overview
Condensers are heat exchangers used in the pharmaceutical, chemical, and food industries for solvent recovery, secondary steam condensation, and exhaust gas treatment. The shell-and-tube condensers manufactured by Heigu Tianfu (Chongqing) Intelligent Equipment Co., Ltd. have heat transfer areas ranging from 5 m² to 200 m². They can be custom-designed according to customers’ process parameters and are compatible with equipment such as extraction, concentration, and drying units.
II. Key Product Advantages
High-Efficiency Heat Transfer: Low-fin tubes or spiral-grooved tubes are used, resulting in a heat transfer coefficient that is 30% higher than that of smooth tubes.
Corrosion-resistant: The tube side can be made of 316L or titanium, while the shell side is made of 304; suitable for solvents such as ethanol, acetone, and ethyl acetate
Staged Condensation: Can be designed in stages based on boiling points to improve recovery rates
Easy to clean: Quick-release lid; the tube assembly is removable, making it suitable for producing a wide variety of products
Automatic Drainage: A liquid level-controlled drain valve is installed at the bottom to ensure that condensate is drained promptly
III. Technical Specifications (Using a 58 m³ condenser as an example)
| Parameters | 值 |
|---|---|
| Heat Transfer Area | 58 m² |
| Pipe Wall Material | 316L |
| Shell Material | 304 |
| Pipe Diameter/Wall Thickness | 25 × 2 mm |
| Director | 3,000 mm |
| Bundle Configuration | Low-fin tubes |
| Design Pressure | 0.6 MPa |
| Design Temperature | 150°C |
| Cooling medium | Circulating Water/Chilled Water |
IV. Typical Configurations of Condensers in Production Lines
| Compatible Devices | Function |
|---|---|
| Extraction Tank | Heat-reflux condensation, solvent recirculation |
| Evaporator | Condense the secondary steam to maintain a vacuum |
| Vacuum Drying Oven | Exhaust Gas Condensation and Solvent Recovery |
| Solvent Storage Tank | Condensate Recovery and Storage |
| Exhaust Gas Scrubber | Final-stage condensation and scrubbing, ensuring compliance with discharge standards |
V. Customization Capabilities for Non-Standard Products
| Custom Projects | Selection Range |
|---|---|
| Heat Transfer Area | 5 m², 10 m², 20 m², 30 m², 38 m², 50 m², 58 m², 80 m², 100 m², 150 m², 200 m² |
| Pipe Wall Material | 304, 316L, titanium, Hastelloy |
| Shell Material | 304, Q235B |
| Bundle Configuration | Solid tubes, low-fin tubes, spiral-grooved tubes |
| Baffle Configurations | Arched, Disc-Ring-Shaped |
| Connection Methods | Flanges, Quick-Connect Clamps |
VI. Customer Case Study (A Pharmaceutical Company in Chongqing)
Equipment: 58 m³ condenser + 38 m³ condenser (multi-stage condensation)
Applications: Double-effect evaporator + single-effect evaporator + vacuum dryer
Results: Ethanol recovery rate of 961 TP3T, acetone recovery rate of 931 TP3T, VOC emissions ≤ 40 mg/m³
VII. Heigu Tianfu (Chongqing) Intelligent Equipment Co., Ltd. — Experts in Pharmaceutical and Bioprocess Fermentation Equipment
Heigu Tianfu (Chongqing) Intelligent Equipment Co., Ltd. is a technology-based enterprise that integrates design, manufacturing, and service, and has been listed in Chongqing’s registry of technology-based enterprises. The company specializes in the production of biopharmaceutical equipment and sanitary-grade fluid equipment components. Its core products include:
Extraction and Concentration Series: Multifunctional extraction tanks, essential oil extractors, extraction and concentration units, low-temperature evaporators
Fermentation Culture Series: Bioreactors, chromatography columns, solution preparation tanks, rectification kettles, rectification columns
Complete Line Project: Complete sets of equipment for pharmaceutical and biofermentation engineering; production lines for fruit wine, fruit vinegar, concentrates, and oral solutions; machinery and equipment for cosmetics and other fine chemicals
The company operates its own factory spanning over 3,000 square meters and employs a team with more than 20 years of industry experience, providing end-to-end solutions ranging from process design, custom manufacturing, and equipment production to installation, commissioning, and validation services.
VIII. Contact Us
Technical Support: 18758242867 / 19562136132
Website:hegutf.com
Address: Chongqing
Keywords: Condensers, Pharmaceutical Condensers, Shell-and-Tube Condensers, Solvent Recovery Equipment, VOC Treatment, Biopharmaceutical Equipment, Extraction Tanks, Fermenters, Heigu Tianfu